手機掃一掃
Ⅱ.Attachment Ⅰ Equipment Configuration and Relevant Technical Parameters
Ⅱ.附件 Ⅰ 設備配置及相關技術參數
1.設備的主要技術參數
1.1 Title of the equipment: Stand Cutting Plastic Granulating Extrusion Line
1.1.設備名稱：水冷拉條切粒塑料擠出造粒機組
1.2 Model of the equipment:HXSJ160-DN
1.2.設備型號：HXSJ160-DN
1.3 Applicable raw material: Suitable for the crush material recycling and pelletizing of PP PE HDPE ABS、PS,etc.
1.3.適用原料：適用于PP PE HDPE ABS、PS等破碎料的回收造粒
1.4 Production capacity:600-850 kg/h up to the prescription of raw materials
1.4.生產能力：600-850 kg/h 視原料配方而定
1.5 Equipment installation mode:"一"type or "T"type.
1.5.設備安裝方式：“一”字型，或“T"字型.
Ⅲ. Main Technical Features of the Equipment
This machine is special for the crush material recycling and pelletizing of LEPE,HDPE,PP ABS,PS,etc. It can deal with convey, crush and granulate altogether which save a lot of labor during the process. And the film will be heated when crushed which is good for the plasticity of the material and thus good for the quality of the final granule and the capacity. The crusher uses large power AC motor and thus,even large block material can put into the feeder;And the screw of the main extruder is uniquely designed to facilitate the compressing of the film, the conveing, the plasticity and the venting process. For the temperature control of the barrel, it uses accurate date temperature controller, large power iron-cating heater and low noise cooling fan. And this three cooperate together perfectly to control the temperature of the barrel and insure the quality of the granules.Equipped with advanced low noise reduction gear box whose gear teeth is very hard and with forced feed lubrication, this can let the machine adapt to high-speed and continuous running.
兩階排氣式塑料擠出造粒機組，主要是由兩臺排氣式塑料擠出機串聯成階式的廢塑料回收造粒設備。該機組是華星公司的成熟產品，廣泛應用于聚乙烯（HDPE）、聚丙烯（PP）、（ABS）、（PS）等各種破碎塑料的回收造粒。專門設計的排氣口能有效排除物料融化過程中產生的水分和揮發性氣體，擠出顆粒均勻、結實、美觀，生產效率高。配置有液壓不停機快速更換濾網機構的機組，更能大大提高生產效率。
Ⅳ. Appearance Schematic of the Equipment 設備圖片
Ⅴ. Main Technical Parameters of each Part of the Machine and the Configuration
Ⅴ.設備各部分結構及技術參數
1) Main extruder 主擠出機
1.1) Main machine: ?160/30:1 extruder 1 set
1.1) 主擠出機: ?160/30:1 extruder 1 臺
1.1.1) Dia of main screw:?160mm
1.1.1) 主機螺桿直徑：?160mm
1.1.2) L/D: 30:1
1.1.2) 長徑比：30:1
1.1.3) Theoretical length of the screw:4800mm
1.1.3) 螺桿理論長度：4800mm
effective length of the screw：4480mm
螺桿有效長度：4480mm
1.1.4) Exhausting hole:Double venting holes
1.1.4) 排氣方式：雙排氣
1.1.5) Material of screw:38CrMoALA high quality nitriding steel, with quenching and nitriding treatment, the thickness of nitrogen layer is 0.4-0.7mm, stiffness ≥940HV.brittleness is level two.Feeding openning sprayed with alloy.
1.1.5) 螺桿材質：38CrMoAlA優質氮化鋼，并經調質、氮化處理，氮化深度為0.4-0.7mm，
硬度≥940HV，脆性2級。下料段螺棱噴涂合金材料
1.2) Main barrel 主機機筒
This barrel uses sectional style of connecting, which makes the dismantle much easier and thus , makes it very convenient if need some maintainence.
1.2.1) Material of the barrel:38CrMoALA high quality nitriding steel, with quenching and nitriding treatment, the thickness of nitrogen layer is 0.4-0.7mm, stiffness ≥940HV.brittleness is level two.Feeding part sprayed with alloy.
1.2.1) 機筒材質：38CrMoAlA優質氮化鋼，并經調質、氮化處理，氮化深度為0.4-0.7mm，
硬度≥940HV，脆性2級。下料口噴涂合金材料
1.2.2) heating zones:10zone
1.2.2) 加熱區段：10區
1.2.3) heating power:180kw heater voltage is 220V
1.2.3) 加熱功率：180kw 加熱器電壓為單相220V
1.2.4) heating method:1-5zone with high power electromagnetic heating
1.2.4) 加熱器方式：采用大功率電磁加熱1-5區
1.2.5) Cooling method:feeding part add open hole，barrel with fan cooling
1.2.5) 冷卻方式：下料口段加開工藝孔（螺筒風機冷卻）
1.3) Reduction gear box 齒輪減速箱
1.3.1) Model No of gear box:395 low noise gear box
1.3.1) 齒輪箱型號：四方395型硬齒面減速箱
1.3.2) Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
1.3.2) 齒輪箱特點：
該系列減速箱具有運轉平穩、噪音低、承載能力強、使用壽命長、易于拆檢等特點。減速箱齒輪材質為20CrMnTi，經煅造、調質、滲碳、淬火處理，齒面硬度達到HRC54-62，并經數控齒面磨削工藝，精度高、齒面接觸性好、傳動效率高。輸出軸前端配置有大規格推力調心滾子軸承，可承受螺桿工作時的軸向推力。箱體內各潤滑點采用潤滑油泵強制潤滑，潤滑油配有高效水冷卻系統。
1.4) Changing mesh and Die head 換網裝置及模頭
The die panel has been treated by high frequency quenching. And then, grinded to make it level.
模頭板經過高頻淬火處理后磨削接觸平面
1.4.1) Operating means: Hydraulic double mesh, can be changed with the machine running.
1.4.1) 模頭形式：液壓閘式雙篩，不停機換網
1.4.2) Size of the mesh:dia 350mm , round shape.
1.4.2) 篩網尺寸：:圓形雙篩網直徑350mm
1.4.3) Heating zone:2 zone
1.4.3) 模頭加熱區段：2區.
1.4.4) Die power: 14kw heater voltage is 220V
1.4.4) 模頭加熱功率：14kw 加熱器電壓為220V
1.4.5) Heating means :With heating tube and pressure sensor
1.4.5) 加熱器形式：加熱管加熱配壓力傳感器
1.5) Main Motor 主電機
1.5.1) Watt of main motor:200kw-4poles，
1.5.1) 主電機功率：200kw-4極；
1.5.2) Control means:with 200kw inverter
1.5.2) 電機控制方式：變頻調速配200kw變頻器
Ⅵ. Auxiliary extruder ?160/12:1 extruder 1 set 輔擠出機 ?160/12:1 一臺
2.1) Auxi Screw 輔機螺桿
2.1.1) Dia of Auxi Screw:?160mm
2.1.1) 輔機螺桿直徑：?160mm
2.1.2) L/D: 12:1
2.1.2) 長徑比：12:1
2.1.3) Theoretical length of the screw:2000mm
2.1.3) 螺桿理論長度：2000mm
effective length of the screw：1780mm
螺桿有效長度：1780mm
2.1.4) Venting type:single venting hole
2.1.4) 排氣方式：單排氣
2.1.5) Material of screw:38CrMoALA high quality nitriding steel, with quenching and nitriding treatment, the thickness of nitrogen layer is 0.4-0.7mm, stiffness ≥940HV.brittleness is level two.
2.1.5) 螺桿材質：38CrMoAlA優質氮化鋼，并經調質、氮化處理，氮化深度為0.4-0.7mm，
硬度≥940HV，脆性2級。
2.2) Auxi Barrel輔機機筒
2.2.1) heating zones:3 zone
2.2.1) 輔機機筒加熱區段：3區
2.2.2) heating power:22kw heater voltage is 220V
2.2.2) 加熱功率：22kw 加熱器電壓為220V
2.2.3) heating means:Stainless steel- quartz heater
2.2.3) 加熱器形式：不銹鋼石英加熱器
2.2.4) Barrel cooling method:water cooling
2.2.4) 采用銅管環繞水冷卻（電磁閥自動控制）
1.2)Auxi barrel 輔機機筒
This barrel uses sectional style of connecting, which makes the dismantle much easier and thus , makes it very convenient if need some maintainence.
1.2.1) Material of the barrel:38CrMoALA high quality nitriding steel, with quenching and nitriding treatment, the thickness of nitrogen layer is 0.4-0.7mm, stiffness ≥940HV.brittleness is level two.
1.2.1) 機筒材質：38CrMoAlA優質氮化鋼，并經調質、氮化處理，氮化深度為0.4-0.7mm，
硬度≥940HV，脆性2級。
3) Reduction gear box減速齒輪箱
3.1) Model No of gear box:280 low noise
3.1) 齒輪箱型號：四方280型硬齒面減速箱
3.2) Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
3.2) 齒輪箱特點：
該系列減速箱具有運轉平穩、噪音低、承載能力強、使用壽命長、易于拆檢等特點。減速箱齒輪材質為20CrMnTi，經煅造、調質、滲碳、淬火處理，齒面硬度達到HRC54-62，并經數控齒面磨削工藝，精度高、齒面接觸性好、傳動效率高。輸出軸前端配置有大規格推力調心滾子軸承，可承受螺桿工作時的軸向推力。箱體內各潤滑點采用潤滑油泵強制潤滑，潤滑油配有高效水冷卻系統。
4) Changing mesh and Die had換網裝置及模頭
4.1.Operating means: 180*250 two channel mesh changer,filtering area is 3000cm2
4.1.模頭形式：?180×250雙柱換網器,過濾面積3000cm2
4.2.Size of the mesh:dia 180 mm, width 250mm, deepth 10mm
4.2.篩網尺寸：:直徑180mm，寬度250mm，深度10mm.
4.3.Heating zone:2 zone
4.3.模頭加熱區段2區.
4.4.Die power: 12KW 220 V
4.4.模頭加熱功率：12KW 220V
4.5.Heating means :heating tube, 19.8*430mm
4.5.加熱器形式：不銹鋼加熱棒，規格φ19.8×430mm
4.6出料口規則：直徑3.2mm，共90個，內置加熱圈加熱，獨立溫控
4.6material outlet :dia 3.2mm, quantity:90, inside with heater, and seperate temp. control.
5) Auxi Motor. 輔電機
5.1) Watt of Auxi Motor:55kw-4poles，
5.1) 輔電機功率：55kw-4 極，
5.2) Control means:with 55kw inverter
5.2) 電機控制方式：配55kw變頻器
設備產量高
優異節能技術
極佳的人機操作環境
