Ⅱ.Attachment Ⅰ Equipment Configuration and Relevant Technical Parameters
Ⅱ.附件 Ⅰ 設備配置及相關技術參數
I. Main Technical Parameter of the Equipment
1.設備的主要技術參數
1.1.)Title of the equipment: Three in one function film recycling granulation extrusion line
1.1.)設備名稱：三合一膜料回收擠出造粒機組
1.2 )Model of the equipment:HXSJ150DWM11
1.2.)設備型號：HXSJ150DWM11
1.3 )Applicable raw material: Suitable for the recycling and pelletizing of PE,LDPE,HDPE film
1.3.)適用原料：適用于LDPE,HDPE.PE.膜料的回收.
1.4 )Production capacity:500-680 kg/h
1.4.)生產能力：500-680 kg/h 視原料配方而定.
Ⅲ. Main Technical Features of the Equipment
This machine is special for the recycling and granulating of HDPE, LDPE and so on. It can deal with
convey, crush and granulate altogether which save a lot of labor during the process. And the film will
be heated when crushed which is good for the plasticity of the material and thus good for the quality of
the final granule and the capacity. The crusher uses large power AC motor and thus,even large block
material can put into the feeder;And the screw of the main extruder is uniquely designed to facilitate
the compressing of the film, the conveing, the plasticity and the venting process. For the temperature
control of the barrel, it uses accurate date temperature controller, large power iron-cating heater and
low noise cooling fan. And this three cooperate together perfectly to control the temperature of the
barrel and insure the quality of the granules. Equipped with advanced low noise reduction gear box
whose gear teeth is very hard and with forced feed lubrication, this can let the machine adapt to
high-speed and continuous running.
本設備主要用于高密度聚乙烯（HDPE）、低密度聚乙烯（LDPE）薄膜料、等的再生造粒。該機組集原料的輸送、粉碎（熱團粒）、擠出造粒等多功能于一體，生產過程節省了原材料重復運輸的勞力，廢膜在粉碎過程中產生熱團粒，有利于壓縮塑化，大大提高產能力和塑化質量。破碎桶采用大功率交流電動機驅動，大塊物料無需破碎工序處理可直接下料；主擠出機螺桿結構特別設計，有利于對碎膜料的壓縮、輸送、塑化和排氣，提高造粒質量；機筒控溫采用了數字式高精度溫控表、大功率鑄鐵加熱器和低噪音冷卻風機精密控制機筒溫度，保證物料的塑化質量。配置先進的低噪音硬齒面帶強制潤滑減速機，保證主機適應高轉速連續運轉。
Ⅳ. Appearance Schematic of the Equipment 設備圖片
Ⅴ. Main Technical Parameters of each Part of the Machine and the Configuration
Ⅴ.設備各部分結構及技術參數
1. Full automatic conveying belt 1 set 自動上料輸送帶 一臺
1.1.)Belt's width:650mm
1.1.)輸送帶寬的：650mm
1.2.)Belt's length :4000mm
1.2.)輸送帶長度：4000mm
1.3.)Watt of belt's motor:0.75kw,using cycloid curve pinwheel reduction method
1.3 )驅動電機功率：0.75KW, 用擺線針輪減速機傳動
1.4.)Motor control ways: Coordinate control with the main machine and the crusher; work or stop
according to the load of the main machine and the crusher.
1.4.)電機控制方式：與主擠出機電動機和破碎機電動機聯動控制，根據主擠出機電動機和破碎電動機的負荷情況自動
送料或者是暫停輸送.
2. Crusher-feeder 1 set 破碎.喂料設備 一臺
2.1).Material of the barrel: Stainless steel
2.1 )破碎桶材質：不銹鋼
2.2)Fixed blade: 9 pieces
2.2)定刀數量：9片
2.3).Rotary blade:6 pieces
2.3).動刀數量：6片
2.4.)Material of blade: 9SiCr
2.4.)破碎刀材質：9SiCr 合金
2.5.)Watt of Motor: 90KW-6極
2.5.)電機功率：90KW-6極
2.6.)Motor control ways: With ABB inverter
2.6).電機控制方式：采用ABB變頻器
3.Main extruder 主擠出機
3.1.) Main machine: ?150/30:1 extruder 1 set
3.1.)主擠出機: ?150/30:1 extruder 1 set
3.1.1).Dia of main screw:?150
3.1.1).主機螺桿直徑：?150
3.1.2.)L/D:28:1
3.1.2.)長徑比：28:1
3.1.3)Theoretical length of the screw:4500mm
3.1.3).螺桿理論長度：4500mm
3.1.4).Exhausting hole:single
3.1.4.)排氣方式：單排氣
3.1.5).Material of screw:38CrMoALA high-quality nitriding steel, along with quenching, nitriding and the
thickness of the nitrogen layer is 0.4-0.7MM, hardness is more than 940HV, brittleness is level 2.
For the feed opening place, the edge of the screw is sprayed with alloy.
3.1.5).螺桿材質：38CrMoALA優質氮化鋼，并經調質，氮化處理，氮化層深度是0.4-0.7MM，硬度大于940HV，
脆性2級，下料段螺棱噴涂合金材料.
3.2.Main barrel 主機機筒
3.2.1)Material of the barrel:38CrMoALA high-quality nitriding steel, along with quenching, nitriding and the thickness of
the nitrogen layer is 0.4-0.7MM, hardness is more than 940HV, brittleness is level 2.
3.2.1.)機筒材質：38CrMoALA優質氮化鋼，并經調質，氮化處理，氮化層深度是0.4-0.7MM，硬度大于940HV，
脆性2級.
3.2.2 )heating zones:9 zones
3.2.2).加熱區段：9區
3.2.3).heating power:93kw
3.2.3.)加熱功率：93kw
3.2.4.)heating method:Large power iron-casting heater for area 2-5；ceramic heater with fins for heat dissipation is used in the rest temperature zone
3.2.4).加熱器方式：2-5區鑄鐵大功率加熱圈；其他溫區采用帶散熱翅片的陶瓷加熱器，獨立風盒及風機冷卻
3.2.5)Cooling method:equipted with water ring cooling system for the feed opening place, for barrel,
use high efficiency air dryer to cool.
3.2.5).冷卻方式：下料口斷安裝水環冷卻裝置，機筒采用高效低噪音風機自動冷卻.
3.2.6.)Cooling power:0.18KW X 7zones=1.3KW
3.2.6.)冷卻功率：0.18KWX7區=1.3KW
3.3 Reduction gear box 齒輪減速箱
3.3.1) Model No of gear box:375 gear box
3.3.1.)齒輪箱型號：四方375型硬齒面減速箱
3.3.2.) Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
3.3.2.齒輪箱特點：
該系列減速箱具有運轉平穩、噪音低、承載能力強、使用壽命長、易于拆檢等特點。減速箱齒輪材質為20CrMnTi，經煅造、調質、滲碳、淬火處理，齒面硬度達到HRC54-62，并經數控齒面磨削工藝，精度高、齒面接觸性好、傳動效率高。輸出軸前端配置有大規格推力調心滾子軸承，可承受螺桿工作時的軸向推力。箱體內各潤滑點采用潤滑油泵強制潤滑，潤滑油配有高效水冷卻系統。
3.4.Changing mesh and Die head 換網裝置及模頭
The die panel has been thickened and treated by high frequency quenching. And then, grinded to make it level.
模頭板加厚并經過高頻淬火處理后磨削接觸平面
3.4.1).Operating means: Hydraulic double mesh, can be changed with the machine running.
3.4.1).模頭形式：液壓閘式雙篩，不停機換網
3.4.2).Size of the mesh:350×350mm , square shape.
3.4.2).篩網尺寸：:350×350mm，四方.
3.4.3).Heating zone:2 zone
3.4.3).模頭加熱區段：2區.
3.4.4).Die power: 22KW
3.4.4).模頭加熱功率：22KW
3.4.5).Heating means :With high watt iron-casting heating panel
3.4.5).加熱器形式：鑄鐵大功率加熱板
3.5 Main Motor 主電機
3.5.1).Watt of main motor:132kw-4極
3.5.1).主電機功率：132kw-4極
3.5.2.)Control means:With ABB inverter
3.5.2.)電機控制方式：配ABB變頻器
Ⅵ. Auxiliary extruder ?150/12:1 extruder 1 set 輔擠出機 ?140/12:1 一臺
1. Auxi Screw 輔機螺桿
1.1).Dia of Auxi Screw:?150mm
1.1.)輔機螺桿直徑：?150mm
1.2).L/D: 12:1
1.2).長徑比：12:1
1.3).Theoretical length of the screw:1800mm
1.3.)螺桿理論長度：1800mm
1.4). Venting type:single type
1.4.)排氣方式：單排氣
1.5.) Material of screw:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the
nitrogen layer is 0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.
1.5).輔機螺桿材質：40Cr優質氮化處理，氮化深度為0.4mm-0.7mm，硬度大于740HV，脆性2級.
2.Auxi Barrel輔機機筒
2.1).heating zones:2 ZONES
2.1).輔機機筒加熱區段：2區
2.2).heating power: 23KW
2.2).加熱功率：23kw
2.3.) heating means:ceramic heater with heat fin, independent air box and fan to cool
2.3.)加熱器形式：采用帶散熱翅片的陶瓷加熱器，獨立風盒及風機冷卻
2.4).Cooling method:Using copper tube circling water to cool
2.4).冷卻形式：采用銅管環繞循環水冷卻.
2.5).Material of barrel.:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the
nitrogen layer is 0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.
2.5.)機筒材質：40Cr優質氮化處理，氮化深度為0.4mm-0.7mm，硬度大于740HV，脆性2級.
3.Reduction gear box減速齒輪箱
3.1).Model No of gear box: 250type low noise gear box
3.1).齒輪箱型號：四方250型硬齒面減速箱
3.2.)Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
3.2.齒輪箱特點：
該系列減速箱具有運轉平穩、噪音低、承載能力強、使用壽命長、易于拆檢等特點。減速箱齒輪材質為20CrMnTi，經煅造、調質、滲碳、淬火處理，齒面硬度達到HRC54-62，并經數控齒面磨削工藝，精度高、齒面接觸性好、傳動效率高。輸出軸前端配置有大規格推力調心滾子軸承，可承受螺桿工作時的軸向推力。箱體內各潤滑點采用潤滑油泵強制潤滑，潤滑油配有高效水冷卻系統。
4.Changing mesh and Die had換網裝置及模頭
The die panel has been thickened and treated by high frequency quenching. And then, grinded to make
it level.
模頭板加厚并經過表面高頻淬火處理后磨削接觸平面
4.1.)Operating means: Hydraulic double mesh, can be changed with the machine running.
4.1).模頭形式：液壓閘式雙篩，不停機換網
4.2).Size of the mesh:350×350mm ,round shape.
4.2.)篩網尺寸：:350×350mm，圓方.
4.3).Material outlet:105 holes,￠3.5mm
4.3).模頭出料孔：105個，￠3.5mm
4.4.)Heating zone:2ones
4.4).模頭加熱區段：2區
4.5).Die power: 14KW
4.5.)模頭加熱功率：14kw
4.6).Heating means :With high watt iron-casting heating panel
4.6).加熱器形式：鑄鐵大功率加熱板
5.Auxi Motor. 輔電機
5.1.)Watt of Auxi Motor:37KW-4極
5.1).輔電機功率：37KW-4極
5.2.)Control means: With ABB inverter
5.2.)輔電機控制方式：配置ABB變頻器
